convert a road bike to electric

When you purchase through links on our website, we may earn a commission. Affiliate disclosure.

With most decent electric road bikes starting at nearly £2000, you may be wondering if it’s possible to convert a road bike to electric and save a packet in the process. In this article, I’ll be looking at the best electric conversion kits for road bikes and highlighting potential compatibility issues.

The good news is that most road bikes can be converted fairly easily. There are some exceptions that I will explain below, but most of the cheaper ones should be fairly straightforward to convert to electric. This article also applies to gravel bikes – if you want to build a cheap electric gravel bike, read on!

wiler jena hybrid electric gravel bike ready for touring

All of the e-bike conversion kits below have been reviewed elsewhere on this site, but this article aims to provide recommendations based on the context of road and gravel bikes. Check out my latest DIY gravel bike here.

Benefits of Converting a Road Bike to Electric 

The main benefit of choosing a conversion kit over purchasing a new e-road bike is the cost. Although there are cheap electric road bikes available, most new electric road bikes start at well over £2000, and for that price, you’re usually getting an entry-level groupset like Shimano Claris.

If you already have something half decent, the chances are it can be easily converted using either a small rear hub motor or a mid-drive system.

a specialized road bike converted to electric assist

Having electric assist on a road bike can be beneficial for several reasons: You may be recovering from an illness or injury, or you may have gained weight and want to ease yourself back into cycling after a long period without exercise.

Another factor is where you live. Some of us are fortunate enough to live in an area that is as flat as a bowling green, making cycling fairly easy. But if you live in an area where there is hill after hill, it can be hard to get yourself motivated to go cycling for any long distance.

Cost of Converting a Road Bike

As mentioned above, the main appeal of converting a road bike you already own to electric assist is cost. Even if you decided to purchase a new entry-level road bike the savings can be substantial. Below is an example of building your own DIY electric road bike (at the time of writing):

vitus razor disc road bike

The total weight of the above build would be 16.72kg – 10.12kg (bike), 3.6kg (motor kit), and 3kg battery. And for that price, you would have a brand new, torque-sensing mid-drive electric road bike with a decent battery range of 50-60 miles.

If you opted for a rear wheel, cassette-compatible hub motor kit the total cost would amount to just £1124.99 ($1695). When you compare this to something like the entry-level Orbea Gain D50 which costs £2359 ($3250), it all starts to make sense.

Check out 10 of the Best Electric Road Bikes

Will my Road Bike be Suitable for Electric Conversion?

There are quite a few factors that will determine if your bike is suitable or not. These mainly focus on the type of bottom bracket your bike has, the frame material and wheel dropouts.

Bottom Bracket compatibility

The type of bottom bracket your bike has, is an important consideration especially if you’re fitting a mid-drive. Most hub motor kits are supplied with a pedal sensor that is designed to be fitted to the non-drive side of a regular square-tapered cartridge bottom bracket.

A lot of road bikes will have either Octalink / ISIS or external cup bearings like the Shimano Hollowtech II (or FSA Mega Exo / SRAM GPX). If you are fitting a hub motor you will need a specific pedal sensor.

pedal assist sensor fitted to electric road bike conversion

If you want to fit a mid-drive, then as long as your bike has a standard threaded BB shell that is 68 mm-73 mm wide with an internal diameter of 33.5mm you will be fine. But if your bike has a pressfit bottom bracket it’s probably best to forget about a mid-drive and stick with a hub motor.

a modern carbon road bike

Rear Dropouts

Most older road bikes have standard dropouts, which will accept a regular rear hub motor, but more and more modern road bikes have thru-axles – this would make fitting a hub motor impossible.

thru axle on giant defy advanced 2 road bike

Frame material

Frame material is an important consideration when converting a road bike to an electric assist. Simply because these frames weren’t necessarily designed to cope with the extra weight associated with a conversion kit.

Steel Frames

The obvious choice for an electric conversion would be a steel-framed touring bike. Touring bikes are designed to carry extra weight and steel is (in my opinion) one of the best materials for an electric road bike. The only downside to this is the donor bike is likely to be quite heavy to start with – my old Dawes Galaxy tips the scales at about 13kg, so if I added an electric conversion kit and medium-sized battery the total weight would be up to around 20kg.

dawes galaxy touring bike

Alloy Frames

Most cheaper road bikes have alloy frames with carbon forks. The first time I converted a road bike to electric was on an alloy-framed, carbon fork bike.  I never had any issues in 2000 miles of riding.

raleigh airlite 100 road bike

Alloy frames are usually suitable for mid-drive or rear hub motors. But if you decide to fit a rear hub motor it’s worth fitting a torque arm as a precautionary measure – this will prevent the wheel from popping out of the dropouts (which does happen from time to time).

Carbon Frames

A little further up the price range, you have full carbon frames.  A carbon-framed bike is going to be lighter to start with, but if it’s quite new it’s likely to have a pressfit bottom bracket (which will rule out a mid-drive).  Although carbon fibre is a strong material, fitting a rear hub motor weighing in at about 2.5kg is going to place greater stress on vulnerable parts of the frame.

Focus Cayo Expert 2007 carbon fibre road bike

There are plenty of carbon-framed e-road bikes available, but these have been designed from the ground up, and the X35 ebikemotion motor used is considerably lighter than the average retro-fit hub motor.

Another issue that is possible (when fitting a mid-drive) is even if your bike has a threaded bottom bracket, it is likely to have a ‘beefed up’ area around the BB shell. This can limit the clearance between the motor shaft and housing making it virtually impossible to fit the motor. This is more of a problem with the Tongsheng than the Bafang, but it’s something you should consider.

I have fitted Bafang mid-drives to a variety of carbon-framed bikes in the past, but there has been the odd occasion that the measurements haven’t tallied up and the motor wouldn’t fit.

Front Hub Motors

You could fit a front hub motor, but bearing in mind nearly all road bikes have carbon forks, I would personally stick with a rear motor. If you have steel forks then a front hub motor will be fine.

a surly long haul trucker with a front wheel electric conversion

Weight

The weight of your donor bike shouldn’t be an issue because either way, you’re going to be adding in the region of 6-8kg to the total weight of your bike.

Even if you go for the lightest conversion option possible, you will still end up with a comparatively heavy bike. Let’s say your donor bike weighs around 10kg – if you add a Tongsheng TSDZ2 and 36v 10.2Ah compact bottle battery, the finished bike will be around 16.5kg.

The size of your battery will play an important part, you will need to strike a balance between range and weight. Longer-range batteries will be considerably heavier. A typical 36v 20Ah battery will weigh in the region of 4kg, whereas a 36v 8Ah compact battery should weigh less than 2kg. Long-range batteries are great if you are going to be relying on the assist more. Plus you won’t have the dreaded ‘range anxiety’.

Best Electric Conversion Kit for a Road Bike

I would keep it as light and simple as possible. But it depends on your personal needs. Converting any regular bike to electric is going to change the aesthetics of the bike, and increase the weight and feel. Below I have listed some of the best electric conversion kits for road bikes.


Tongsheng TSDZ2

Tongsheng TDZ2 250w - 350w - 500w - 7502 36v 48v 52v

My personal favourite, for the ultimate stealth set-up, would be a Tongsheng TSDZ2B mid-drive motor with a compact bottle battery – these batteries are the same size as a large water bottle and usually fit in a regular bottle cage. If you have mounting for two bottle cages then you will still have space for a water bottle.

Pros:

Weight

With the motor weight of 3.6kg plus the 2kg of the battery, you will only be adding 5.6kg in total – that’s not a huge amount more than the Fazua Evation system found on upmarket e-road bikes.

Torque-sensing pedal assist

Why do I think the TSDZ2 is suited to road bikes? Well, apart from the discreet look and the relatively lightweight, the Tongsheng boasts a very effective torque-sensing pedal assist system.

This mimics what you will find on the likes of Bosch, Brose and Shimano Steps e-bike motors. The sensor measures the amount of force you apply to the pedals and responds to that input by amplifying your effort.

This gives a very smooth and natural assist feel, and you still need to put some effort in to get the best out of the motor.

Hybrid bike fitted with a tongsheng tsdz2 mid drive electric bike conversion kit

Small display option

Another good thing with the Tongsheng is you can choose the discreet VLCD6 display which is tiny and will not take up too much space on your handlebars.

tongsheng tsdz2 vlcd6 display manual

Shimano crank arms – reduced Q-factor

A couple of other plus factors with this motor are due to the design there is a somewhat wide q-factor which can feel a little odd if you’re used to pedalling a compact crankset. This can be remedied by fitting Shimano Steps FC-E6000 crank arms, thus reducing the q-factor significantly and improving the pedalling feel.

Tongsheng TSDZ2 fitted with shimano steps fc e6000 crank arms

Minimal wiring

The other great thing with this motor kit is there is a minimal amount of wiring – you have a speed sensor that mounts on the chainstay (with a wheel magnet) and a single lead coming from the handlebars down to the motor. This lead can usually be routed on the underside of the downtube.

Takes a standard 110BCD chainring

Although the motor comes with a standard 110 BCD 42t steel chainring, you can swap it out for any other 110 BCD chainring if you wish.  If you live in a relatively flat area with gently undulating terrain, you may want higher gearing, and if you live in a very hilly area you can lower the gearing.

Tongsheng TSDZ2 chainring 34t / 42t / 52t

As an example, I live in South East Cornwall which is very hilly, and on an average ride I’ll climb 100ft for every mile cycled (sometimes more). When I used a converted road bike to get back into cycling I opted for a 36t front chainring combined with an 11-36 rear cassette. Of course, this meant that on the flat once I’d pedalled past the assist cut-off at 15.5mph by the time I got to 25mph+ my pedalling cadence was very high.

Cons:

Increased pedalling resistance

One thing that you can’t escape with a mid-drive is the increased drag, which will be noticed once the assist cuts out above a certain speed.

On the Tongsheng TSDZ2, this seems to vary a little from the motor to motor, but in my opinion it isn’t too bad. I ran a little experiment last summer, and I decided to build a TSDZ2-powered hybrid bike and use it for a few weeks to see how I got on with it. I would ride it on alternate days and similar routes to my regular road bike ride and time myself on Strava segments (and then analyse the data).

Interestingly, as expected on the long steep climbs, even using Eco mode, my times were marginally better than on my road bike. If I used Tour or Speed mode then the times were substantially quicker. But on the longer, less hilly segments where I could comfortably maintain a 22mph+ average on my road bike, I would be struggling to hold 17-18mph on the e-bike. I would also be more knackered after riding the e-bike beyond the 15.5mph limit and I could feel it in my legs.

This is down to several factors:

  • Hybrid Ebike weight 19.5kg vs Steel road bike 10.8kg
  • Rolling resistance of tyres 700 x 25c road tyres vs 700 x 38c Gravel tyres
  • Aerodynamics – flat bars vs drops
  • Gearing – 48/36 compact double with 11-36 on the road bike vs 42t single with 11-40 on the hybrid.
  • The drag of the motor after the speed limit is reached. Not so noticeable when riding at a leisurely pace, but as soon as I started to put some real power into pedalling I could feel it.

Offset chainline

Due to the design of the motor, the front chainring will be anywhere between 5-15mm further out than your big ring on a standard crankset. This is mitigated somewhat by the ‘dished in’ design of the standard 42t chainring supplied with the motor. But if you wanted to fit a regular 110BCD chainring then your indexing quality will be noticeably reduced.

11-40 10 speed cassette on a btwin riverside 900

I tried using a 36t SRAM chainring on the hybrid, but it didn’t work well with the 11-40 10-speed rear cassette, so I opted to keep the original 42t.  This doesn’t seem as much of a problem on 8 or 9-speed rear cassettes, and you can get away with a smaller or larger chainring.

Pedalling cadence

The TSDZ2 in standard road-legal form will stop assisting once your cadence gets to about 90 rpm regardless of what speed you are doing. Although this may not bother some riders, I found this a bit frustrating on occasion.  There is a way to reprogram the motor firmware using open-source software, but you will need to follow the guidelines very carefully.

Potential reliability issues

Unfortunately, anything electric has the potential to go wrong and the TSDZ2 is no exception. Speaking from personal experience of installing nearly 40 of these motors, I have only ever had a couple of minor issues.

These motors are mass-produced so there is inevitably going to be the odd dud knocking around. The main issues reported frequently are premature failure of the blue nylon primary gear, problems with the torque sensing system and failure of the sprag clutch (one-way bearing).

tongsheng tsdz2 nylon primary gear replacement

I have personally never had any issues with the one I owned, and it was ridden quite hard and on very hilly terrain for months without any issues. Others haven’t been so lucky and mechanical or electrical failure has occurred within a hundred miles.

It seems to be the luck of the draw, but I would say on the whole it’s a decent motor. At least if things do go wrong there is a good availability of spare parts and they are fairly easy to repair (unlike the Bosch motor).

Conclusion

If you want to add smooth, torque-sensing pedal assist to your road bike, then the Tongsheng TSDZ2 is a pretty good option. It’s discreet, and it provides plenty of torque to help you up those steep climbs. I would say it’s my favourite mid-drive motor. For more information, read my full Tongsheng TSDZ2 review.

Links to the Tongsheng TSDZ2

Amazon
eBay
Aliexpress
Check the Latest Prices at ebikepricecomparison.com
Links to Buy the Tongsheng TSDZ2

Bafang Mid-Drive

The Bafang BBS02B was the first electric bike conversion kit I fitted to a road bike, and it was one for my use. This was way back at the end of 2016, and I installed it on a road bike with the sole purpose of using the assist to help me on my road back to fitness and weight loss.

my second ebike

Looking back I’m not sure if it was the most suitable motor for my particular needs, mainly because I chose the 750w version. And although I de-tuned the motor and restricted it to top speed, there was still more power available than I needed and it was quite easy for me to ‘go lazy’ and let the motor do a lot of the work, when I should have been pushing myself a little harder. I now think a BBS01B 250w would have been more than adequate.

This, of course, depends on your individual needs. Maybe you have a health condition or injury and require more power to keep your legs spinning.

As far as suitability is concerned, the installation of the Bafang meets the same criteria as the Tongsheng – your bike will need to have a threaded bottom bracket of 68-73mm with an internal diameter of around 33.5mm.

Things to consider

One annoying aspect of the Bafang motor is unlike the TSDZ2, there is no way to secure the motor in such a way as to prevent the motor from pivoting in the bottom bracket shell. Bafang’s solution is a steel mounting plate that is smooth on one side and has ‘teeth’ on the BB side.

The point of this is the assumption the motor is going to be installed on a bike with an aluminium frame, and when you sufficiently tighten the lockring, the teeth dig into the alloy surrounding the BB shell and stop it from moving.

cannondale bad boy bafang mid drive conversion

Unfortunately, this doesn’t always work, as I have found the Bafang to be a tight fit in some BB shells and quite loose in others. If your fitment is loose, then it’s only a matter of time before the motor will start to pivot in the BB shell. And no amount of re-tightening the lockring, or adding locktite is going to make any difference.

If this is the situation you find yourself in you have two options – 1. Make up a very small shim out of 0.2mm steel to take up the slack (this sometimes works as a permanent solution) or 2. Purchase or fabricate a stabiliser bar which is available from Luna Cycle.

Can you fit the Bafang mid-drive on a carbon frame?

As long as your bike has a threaded BB shell then it is possible, indeed I have installed Bafang motors on carbon-framed road bikes and mountain bikes in the past. There is usually just enough space to clear the bottom bracket shell.  I don’t think it’s a particularly good idea. Carbon is a funny material and although it is strong, it does have its limits.

Programming the Bafang

The cadenced-based pedal assist on the Bafang mid-drive isn’t as intuitive as the Tongsheng’s torque sensor, but it seems to be more reliable and you have the added benefit of being able to fine-tune the assist settings using a USB lead and free Bafang configuration software.

bafang programming screenshot

I find the stock settings on most Bafang mid-drives to be somewhat counterintuitive, with the pedal assist starting strongly and then fading quickly as your pedalling speed increases.

Electric motors perform best when spinning fast, they are less likely to overheat and they’ll be more efficient. I programmed mine, and subsequent other Bafangs in such a way as to have the power come in very smoothly and build progressively as pedalling increased. It not only gave the electric assist a more natural feel but also reduced the load on the controller and made for more efficient use of power.

Bafang displays

Another good thing about the Bafang mid-drive is there is a wide choice of displays available. You can have the old-style C965 display which has been around since about 2015, or you can opt for the most recent DP-C18 colour display or my personal favourite the 500c display which is quite small and ideal for a road bike.

Chainring options

Unlike the TSDZ2 where you can fit a standard 5-bolt 110BCD chainring on the Bafang you are limited to a Bafang-specific chainring. The steel ring usually supplied with the motor is usually 44 / 46 or 48t. Some of the suppliers are now offering 42t alloy chainrings as an option.

You can fit a 104 / 130 BCD adaptor or use something like a Lekkie Bling Ring, which is the nicest aftermarket chainring available for the Bafang. It is a superbly machined narrow wide chainring that not only looks good but helps improve the chain line a little. It’s also available from 36t up to about 50t. I opted for a 36t as I have lots of steep hills in my area.

Bafang Q-factor

The Q-factor on the Bafang is narrower than on the TSDZ2, but still noticeably wider than on a regular compact crankset.

Chain line

As with all retrofit mid-drives, there is a trade-off with the chain line. You will be okay if you have an 8 or 9-speed cassette, but anything bigger and you may see a deterioration in indexing quality. sometimes this can be rectified with a bit of fine adjustment of the rear derailleur.

Power

The Bafang motor is available in power outputs ranging from 250w up to 1000w. The 1000w BBSHD is great fun, but it is very heavy at nearly 5kg and in my opinion, it is better suited to mountain biking. Although sold as a 1000w motor the BBSHD will produce nearly 1700w with a 52v battery fitted and I’ve seen videos of BBSHDs fitted to road bikes hitting nearly 50mph on the flat (with a big chainring and pedalling), which I think is over the top. Plus if you had an accident at that speed or hit someone, you’d end up in hospital, the morgue or prison. So in my opinion it’s not worth the risk.

Bafang MotorBatteryPeak Power
BBS01B 250w36v (42.2v x 15A)633w
BBS01B 350w36v (42.2v x 18A)759w
The voltage figures in brackets are for a fully-charged battery. Note: As the voltage drops, so will the power.

In most countries like the UK, EU and Australia, 250w is the maximum you can legally have fitted to a bike and the top assisted speed cannot exceed 15.5mph (25 km/h). If you choose to have your motor configured to go beyond that speed, then it is your risk.

Bafang ModelBatteryPeak Power (Watts)
BBS02 500w 36v36v (42.2v x 25A)1055w
BBS02 500w 48v48v (54.4v x 18A)864w
BBS02 500w 52v52v (58.8v x 18A)1058w
BBS02 750w 48v48v (54.4v x 25A)1200w
BBS02 750w 52v52v (58.8v x 25A)1470w
The voltage figures in brackets are for a fully charged battery. Note: As the voltage drops, so will the power.

Pedalling resistance

One thing I did notice in the 2000 or so miles I used a Bafang was the noticeable increase in pedalling resistance when the assist was switched off. This became apparent when a friend brought round his carbon fibre Trek road bike for me to try out. I was shocked at how easy it was to pedal compared with my Bafang converted road bike. So shocked in fact that it was at that point I decided to buy a road bike and forego the use of a motor altogether.

That was back in the summer of 2017, and I haven’t used an electric bike regularly since then and have racked up nearly 12000 miles on a regular road bike.

Reliability

I have installed well over a hundred of these motors over the years, and generally, they’re reliable. But as with all things electric, problems will occur from time to time. The main issues I’ve experienced are controller failure (several on the BBS02B 750w), PAS circuit failure and issues with some of the colour displays. Bearings and the primary nylon gear can also fail over time.

As far as my own experience is concerned, I rode about 2000 miles on mine, and I never had any issues whatsoever.

Conclusion

In a way, I owe my current obsession with road cycling to the Bafang motor. It was that first conversion that helped me back into cycling and it acted as a stepping stone back onto a regular bike. As a result, I lost loads of weight and achieved the kind of fitness level that I never thought possible.

So is a Bafang mid-drive suitable for a road bike? Most definitely, but if your goal is to get fit and lose weight, don’t get anything bigger than a 250w. That should give you more than enough power unless you have a health condition.

ridgeback road bike fitted with bafang mid drive electric conversion

If you’re not bothered about fitness and just want an electrically assisted road bike to get you from A to B as quickly as possible, the 36v 500w Bafang BBS02B provides more than enough power for most – but PLEASE consider the law in your country. I don’t necessarily agree with the laws (as they are at the moment), but ultimately if you do have an accident you could end up in big trouble. 

Links to the Bafang Mid-Drive

Amazon
eBay
Aliexpress
Compare Latest Prices on ebikepricecomparison.com
Links to the Bafang BBS02B 750w

Electric Hub Motor Conversion Kit

In a way, hub motors provide the best possible solution for adding an electric assist to a road bike. A lot of the major brands use the X35 ebikemotion rear hub motor on their electric road bikes including Orbea, Ribble and Cannondale.

Benefits of Hub Motors on Road Bikes

Well, for starters a 250w geared rear hub motor is fairly small in size – if you have an 11-32 cassette, the motor diameter is usually just a bit smaller than the 32 cogs on your cassette. They’re only slightly larger than an internally geared hub like a Shimano Alfine.

rear hub motor fitted to a specialized road bike

Hub Motors are Lighter than Mid-Drives

Another benefit is weight – most hub motors weigh considerably less than their mid-drive counterparts.

But the biggest and most noticeable benefit of them all is there is virtually zero resistance when pedalling with the assist switched off. Meaning that if you do run out of power, or you only need to use the assist occasionally, hub motors are ideal. The only thing you will notice is the extra weight of the combined motor and battery.

pedalling uphill on an ebike

You can also retain your original bottom bracket and crankset, and some hub motors come fitted with a freehub that will take a 10 or 11-speed cassette.

Hub Motors are Generally Reliable

There are even more benefits to having a hub motor on a road bike. Reliability is an important consideration, especially if you are going to be racking up the miles. In my experience, hub motors are far more reliable in the long term versus mid-drives.

I’ve covered big mileage on both, and I have been fortunate enough not to experience any issues. But during my time converting bikes to electric, it was always mid-drive motors that caused problems. I had hardly any problems at all with hub motor conversions – even on bikes that were being used all year round as commuters.

The Negatives

Reduced efficiency

The only trade-off with hub motors is they’re not quite as efficient as mid-drives and they only produce about 50% of the torque you would get from a motor like the Tongsheng TSDZ2. Any equivalent 250w hub motor will consume slightly more battery power than a mid-drive motor.

More wiring with external sensors and controllers

Another issue, that might put potential buyers off is the installation isn’t always necessarily as tidy as with a mid-drive. With hub motor conversion kits you usually have external controllers, and pedal sensors.

specialized flat bar road bike converted to electric

Cadence Pedal assist sensors

Most generic hub motor e-bike conversion kits come with cadence pedal assist sensors**, which give the electric assist a very on / off feel. You turn the pedals and the motor starts – there are pros and cons to this kind of system.

  • If you have an issue where applying pressure to the pedals to get going causes you pain or discomfort then cadenced-based pedal sensors are good, because you don’t need to apply any real force, just spin the pedals and the motor takes over.
  • Cadenced pedal assist systems are less efficient than torque sensing systems.
  • A torque sensing system measures the force you are applying to the pedals and gives you assistance proportionate to that force, making for a very smooth natural feel.

**There are some hub motor kits available from China that use bottom bracket torque sensors. I have fitted these kits and they work very well, but you do need to drill a hole in the underside of the BB shell for the sensor lead.

Wheel choice

Most retrofit hub motors can only be laced into a 36h rim. This is only really an issue if aesthetics are a problem for you. Another consideration is if you’re going for an ‘off the peg’ conversion kit, most wheels will have a machined braking surface for rim brakes and fitment for a standard disc rotor. If your bike has all-black disc rims fitted, then you may want to find a matching black rim and get the motor laced into that.

A lot of hub motor kits will also have stainless steel silver spokes, which may not match the colour of your front wheel spokes.

Conclusion

Hub motors are probably the best way to add e-assist to your road bike if you only really want help on hills and to reduce fatigue on longer rides.

The fact that there is negligible (if any) resistance when pedalling without assistance is a big plus point. Another thing I haven’t mentioned is you can keep your original wheel, cassette and tyre, and if you want to ride your bike without the motor and battery fitted, it takes less than five minutes to swap out the rear wheel and remove the battery.

If you want to go for a lightweight approach and retain as much of your bike’s original aesthetics as possible, then you would want to buy a hub motor kit (without a wheel) and get it laced into a rim that best matches your bike (e.g. rim and spoke colour). Pete at my local bike shop usually charges me about £50 for this service and he always does an excellent job!

For more information on hub motors read my Bafang hub motor review.

Amazon
eBay
Aliexpress
Compare the Latest Prices on ebikepricecomparison.com
Links to Bafang Hub Motor Kits

Best Battery for an Electric Road Bike?

The answer to this question depends on how much range you need, and how often you’ll be relying on the electric assist.

If you want to keep the weight down and go for a stealthy look, you could go for a compact bottle battery – these are usually available to power up to 360Wh (36v 10.5Ah) and are roughly the same size as a large water bottle. They come supplied with their bottle cage, but you may be able to fit it in an existing cage.

36v compact bottle battery
Compact Bottle Battery – Ideal For Road Bike Conversions

Another option for a stealthy approach is to have a pannier rack with a decent-sized bag and have a battery pack concealed within the bag (as I did).

The size and energy capacity of the battery you choose will also greatly affect the extra weight you will be adding. A small battery only weighs a couple of kilos, but a high-power 36v 20Ah battery can weigh more than double that – so it’s worth taking into account.

Final thoughts

Deciding on which e-bike conversion kit is right for your road bike depends on a lot of the factors previously mentioned in this article. Whether you go for a mid-drive or hub motor depends on your personal goals.

If you want to build an e-road bike that you can quickly convert back to a standard bike, then a hub motor is probably the way to go. Mid-drives aren’t quite so straightforward in that respect.

There are a lot of other factors to consider like the required battery range, and how much you anticipate using the e-assist.

Whichever you decide, if you’re getting back into cycling and need electric assistance due to health or injury reasons, adding an e-bike conversion kit to a road bike can be a great idea, and it’s a great motivational tool. Remember it’s not a permanent thing, and once your fitness improves or your injury heals, you can remove the conversion kit and revert to a regular bike as I did.

ridgeback gravel bike

E-bikes are a very emotive subject within the world of road cycling, and there are still a lot of prejudices out there – in my experience, most decent cyclists are in favour of electric bikes, but you’re always going to get the idiots that criticise and come out with rubbish like you’re lazy or cheating.

Don’t give these imbeciles the time of day, and don’t let anyone ever make you feel bad about doing something positive to improve your life – they’re the one’s with the problem not you. Electric bikes are great for health, fitness and general well-being – read my article on getting fit by riding an e-bike for more information.

If you need any help or advice choosing the right kit for your bike, please leave a comment below and I will respond within 24hrs.

Similar Posts

78 Comments

  1. Hi Tony,

    Your web site is a great resource for ebike conversion kit selection. I am considering converting one of my regular bikes into an ebike. I have a Trek Domane SL 5, Giant TCR Advanced 2 and Giant Roam. Which would be most suitable for Tongsheng kit? I am a regular cyclist for road bike, primarily Trek Domane. Will Tongsheng work for all these 3 bikes?

    In addition, what power (250w, 350w, 500w) and battery capacity would you recommend? I live in a mostly flat terrain. If possible, I hope the kit has the least weight impact.

    Regards,
    Herbert

    1. Hi Herbert,

      The Giant Roam would be your best option for conversion – I have converted three of these bikes in the past and they are straightforward to work on. The Trek uses a Praxis T47 threaded bottom bracket so could potentially be converted, but I wouldn’t advise it as it’s a carbon frame with internal cable routing. The Giant TCR wouldn’t be compatible with a mid-drive motor as it has a pressfit bottom bracket. The Tongsheng isn’t generally suitable for carbon frames due to the limited clearance between the motor BB shaft and housing, but it should fit well on the Giant Roam.

      I would go with either the 36v or 48v 500w version – the weight is the same across the range (3.6kg for motor). For the lightest battery I would go with a compact bottle battery – these weigh around 2kg but only seem available from Aliexpress and I haven’t found a 48v version of this battery.

      Total extra weight with the above configuration would be close to 6kg, battery range would depend on how much assist you use. 40-50 miles would be a rough estimate.

      If you need any more info, please let me know.

      Cheers,
      Tony

      1. Hi Tony,

        Thanks so much for your comprehensive answers to my questions. It helps a lot. I am also inspired by your article on “does riding ebike reduce weight” as I have similar issues as you used to have. Actually I just got a Yamaha Civante and I have ridden it for 200 miles with 15-20 miles per day since I got it. It was truly inspiring and fun having the boost to ride longer distance. I lost 2-3 kg in 30 days. If I had read your articles earlier, most likely I would convert my Giant Roam first. Anyway, despite my preference for drop-bar ebike, I still intend to convert my Roam as I would like to add a flat bar ebike into my garage for more versatile styles of riding. I got two more questions here:

        1. Does UPP battery pack work on Tongsheng mid-drive 500W motor/controller? Are all ebike battery pack on sales on eBay/Amazon compatible with the controller of Tongsheng controller?
        2. I also intend to convert my sister’s cheap old bike – a Diamondback riser bike from Dicks store, into an ebike. Seems a hub motor would suffice. Among Bafang and Ebikeling, which would you recommend? I think my sister just needs 250w motor and 250wh battery. In addition, which would be preferable – front hub or rear hub? The use is more on casual, leisure style biking, not performance oriented.

        Thanks so much again for all the help and the enthusiasm you have put into your web sites. Your unbiased opinions truly shed good light on issues not evident on other websites.

        Regards,
        Herbert

        1. Hi Herbert,

          I have used UPP batteries with several TSDZ2 conversions and never had any problems. Just make sure you get the correct voltage.

          Regarding the conversion on the Diamondback I would say either motor would be ideal. The Ebikeling is very similar in design and functionality as the Bafang and a bit cheaper.

          I definitely prefer rear wheel conversions although front hub motors are fine for a bit of leisure riding and commuting.

          If you need any more advice about the fitness / weight loss side of things, let me know.

          All the best,
          Tony

          1. Hi Tony,

            I was trying to remove bottom bracket on my Giant Roam 1. My 2017 Roam used Shimano sealed cartridge BB. Using BB Remover, I successfully removed the non-drive side BB (counter clock-wise), but it was really hard to remove the drive-side (clockwise). You mentioned you converted 3 Roam. Any tips to resolve this issue?

            Thanks,
            Herbert

          2. Hi Herbert,

            The drive-side part of the BB can be hard to shift sometimes. You really need a long breaker bar to get the leverage – I find laying the bike on its side on the floor is easier as you can prevent the BB remover from popping out when you apply force. I’ve converted a Giant Roam 3 (2017 model) and Giant Roam 0 (2018) and both bottom brackets were tight but they came out in the end.

            Let me know how you get on.

            Cheers,
            Tony

          3. Tony,

            I successfully removed the BB on drive-side. I tilted the bike frame on the ground, using my left hand to hold the BB removal tool so that it did not pop out and and used a pipe wrench to remove it. It worked.

            I just received the Tongsheng kit and started working on my Giant Roam 1. I found the following issues:
            1. There is cable routing things (screws and some rubbers to fix the cable on the bottom of the bike, and it kind of deterring the motor to go through the BB hole due to limited space between motor and the bottom of the bike. I removed the screw and eventually pushed the motor through the BB hole but the cable (shifting and brake cables) kind of wrangled sideways and not beneath the bike as it should. How did you tackle this issue?
            2. After I inserted the motor through the BB holes, I tried to install the “fixed block and plate” but to no avail. Again, due to limited space in between the motor and the bike. How did you resolve this issue on your Roam conversion?

            Regards,
            Herbert

          4. Hi Herbert,

            I’ve not fitted the TSDZ2 to the Giant Roam only the Bafang BBS02B. Because of the limited clearance on the TSDZ2 you would be best to re-route the gear cable and brake pipe. Regarding securing the motor – if the motor fixing block and plate do not line up where the chain stay meets the BB shell, then you will need to either get a bracket fabricated or the quick option is to use a large steel jubilee clip (pipe clamp) and route it around the 8mm bolt and chain stay bridge. It’s not an ideal solution but it’s worked for me on several occasions.

            Regards,
            Tony

          5. Hi Tony,

            I successfully loaded Tongsheng motor on my Roam 1 but I needed to wait for the battery ordered from Aliexpress. I just received the battery , and it was connected it to the Tongsheng motor after a full charge. The LCD (VLCD5) can be turned on but here are the issues: 1. The VLCD5 showed the battery level with only one bar, and the bar is blinking. 2. I also connected the throttle and it seemed to be working. However, I rode the bike but the speed (with throttle) was only up to 12km. 3. It seemed the pedal assisting was not working….I did not feel there is any boost coming from the motor. So it seemed the motor was not working.

            The battery is 36v 1.5Ah from UPP. The Tongsheng motor is 48V. Is this combination an issue? I contacted the seller of battery and they claimed their battery was good. I contacted Amazon (where I bought the motor) and advised them the issue and am still waiting response from the seller.

            Regards,
            Herbert

          6. Hi Herbert,

            You have the incorrect voltage battery. You will need a 48v battery for a 48v motor. Your best bet would be to return the battery and exchange it for something like a 48v 13Ah.

            The other option would involve using the opensource firmware but you should only attempt this if you feel confident implementing it. The opensource software allows you to unlock the controller so you can use any voltage from 36v through to 52v plus you can alter the motor performance characteristics. If you’re not confident with this I would recommend just changing the battery for a 48v.

            Regards,
            Tony

          7. Tony,

            You are right – I mis-matched the wrong voltage battery to the motor. The UPP also confirmed this. As you recommended, I will return the battery and swap for a 48V battery. It seems UPP does not have a compact -water bottle cage- 48V battery yet.

            Thanks
            Herbert

    1. Hi,

      Yes a 2006 Trek Pilot 1.0 should be fine – the bottom bracket torque sensors can be tricky to fit and sometimes require a hole to be drilled in the underside of the BB shell (for the sensor wire). Most hub motor kits are for 135mm rear drop-outs and need at least a 28mm tyre, so you’ll need to make sure you can fit that width tyre in your frame. The rims are usually 22mm wide so a 25mm tyre is a bit on the narrow side.

      I hope this helps, if you have any more questions let me know.

      Cheers,
      Tony

  2. Hi Tony, thank you for the article. I am a beginner cyclist and have a Giant Defy 1 2014 road bike. I would like to add a mid drive system to my bike but really struggling with comparability. My understanding is that my bike’s bottom bracket isn’t compatible with the bafang motors. Would the Tongsheng motors be compatible out of the box? Any advice please? Thank you
    https://www.giant-bicycles.com/us/defy-1-2014

    1. Hi Fernando,

      I used to own a 2013 Defy 1 and it definitely wouldn’t be compatible with any mid-drive unless you know a skilled engineer / frame builder who can make the necessary modifications. If my memory serves me correct it’s a BB86 PF bottom bracket so the width (across frame) is 86mm and the internal diameter is 40/42mm. A rear hub motor would fit as the bike has quick release drop-outs, but you would need to modify a Hollowtech 2 pedal sensor as there’s no external cups to secure the sensor to.

      You could probably fit a Lift mid-drive as this doesn’t rely on removal of the BB for installation, but these are quite expensive and designed primarily for MTB’s.

      If you definitely want a mid-drive on a road bike, you would be better off buying something that has a square-tapered sealed cartridge BB or Octalink / SRAM Powerspline as these all use the standard 68mm x 33.5mm BB shells.

      I hope this helps, if you have any more questions please let me know.

      Regards,
      Tony

      1. Thank you Tony. Could you maybe recommend a donor road bike which would be a good starter for a mid drive installation? I can sell my Defy and convert that instead. Based in UK btw. My budget is around £1300 including the conversion kit.

        1. Hi Fernando,

          The Vitus Razor isn’t a bad bike for the price – I’ve converted one in the past and the latest model looks very similar in specification. It has a regular threaded bottom bracket (68mm) so will be perfect for a Tongsheng or Bafang mid-drive. Here is a link to the bike on Wiggle.

          All the best,
          Tony

          1. Dear Tony, having done some research into kits, I am now open to the idea of hub drive motor for my Defy 1. Would you recommend a front or rear hub drive setup? I am also a bit confused regarding the actual size of my tyre – Giant lists as “Giant P-R3, front and rear specific, FlatGuard Deflect 3, 700×25” which i think means 28 inch? Lastly, re brake cut off – is it needed if I don’t install a throttle and just use it in paddle assist mode?

            I think a 250w/350w hub motor will keep the weight down and should be perfectly suitable for a 7mile each way commute. Appreciate your thoughts on the setup. Thank you again.

          2. Hi Fernando,

            I would personally go for a rear motor, the 2014 Defy 1 has a 10-speed cassette, so you will need to get a hub motor that has a cassette freehub.

            Your tyres will be 25mm – I would personally go to 28mm on an e-bike hub motor rim, maybe something with tougher sidewalls. Schwalbe and Continental do a lot of different e-bike rated tyres.

            You can get cut-off sensors that fit inline on the brake cables, but I don’t think it’s really necessary if you’re only using PAS. I’ve never personally fitted them and it’s never caused any problems. A 250w / 350w geared motor would definitely be the best option but because your bike has a pressfit BB you’ll need to mount the magnetic sensor disc on the inner chainring. A Hollowtech PAS sensor will work as you can usually clip the magnetic ring in place and then Superglue the pick-up sensor in place on the underside of the BB shell.

            Let me know if you have any more questions.

            Cheers,
            Tony

      1. Hi Fernando,

        Yes, that should fit the Giant Defy 1, but you would need to fit a minimum 28c wide tyre. You’ll need to fix the pedal sensor disc to the inner chainring and find a way of securing the PAS pick-up sensor so it is aligned with the disc. I used one of these kits to convert a Specialized road bike a couple of years back and I fixed the sensor in place on the underside of the BB shell using extra strong No More Nails double sided tape.

        1. Thanks Tony. I have ordered a 36V 350W 26″/27.5″/ 28″(700C) Rear Motor Kit for Cassette and 36V 10Ah E-Bike Down Tube Battery from Yose Power. Sorry, if this is repeatitive but will the included sensor work or do I need to order the hollowtech one?. Regarding tyres -https://www.amazon.co.uk/Continental-Tour-Ride-Bike-Tyres/dp/B0196E43TY what do you think of these? Thank you again for your help!

          1. Hi Fernando,

            I would order the Hollowtech type pedal sensor and use superglue or strong double sided sticky pads to fix the sensor to the bottom bracket shell. You will probably need a bit of superglue to mount the sensor ring to the inner chainring. The Conti tyres should fit fine, I had 28mm Conti Gatorskins on my 2013 Defy 1.

            Regards,
            Tony

  3. hi tony
    I have a specialized tricross elite 2013 road/touring bike that I’d like to convert. I’d like to keep the double chainring, so rear hub seems the realistic option. I am thinking to use the lightest hub motor I can get and a small battery – I’d like to end up with something like the fazua / 7ah e-road bikes that are being sold at the moment. I don’t want a throttle, and there must be requirement to use their brake levers. needs a minimalist power controller / display suitable for road bar mounting. I’ll either use a bottle battery or I’ll get one to fit in a small frame bag (perhaps with the controller). Would like to get away with 10S2P if I can.

    I’ve previously DIY converted a folding dahon with a tongsheng TSDZ2 and a 10aH battery for commuting, and I have a full suss scott E-mtb with bosch CX and 1150Wh for big days up big hills. So I’m very used to mid-drives, but I think a hub would work better for my road bike because I want to keep the range of the double chainring and want to keep it as light as possible. high power / long range are not a requirement for this bike, I am happy to contribute plenty of watts myself and I rarely do more than 20-30 miles and tend to only ride it where I live , which is in a fairly flat area of the UK, but want some extra power available for when my dodgy leg decides to play up. any recommendations for kits? I’d like a hub supplied in a built wheel, the rest I can handle.
    thanks
    Ian

    1. Hi Ian,

      I’ve used the Yosepower hub motor kits available on eBay for several electric road bike conversions in the past, one was on a Specialized Dolce ladies road bike and the customer went on a cycling holiday to the Alps with her husband and she was very pleased with the performance and reliability. If your bike uses a Hollowtech II type bottom bracket, you will need to purchase a separate pedal sensor as the one supplied with the kit is for a regular cartridge BB. The controllers on these kits are quite small, the only problem you may have is the display is designed for flat handlebars so you wouldn’t be able to mount it too near the stem. The brake levers aren’t really necessary unless you’re using a throttle as the motor will only work when the pedals are rotated.

      The total weight of the motor and wheel is around 2.8kg (excluding tyre) and as the rim wider than a regular road rim, you will need a tyre width of preferably 32mm – 35mm (but you will get away with 28mm).

      As far as batteries are concerned, I would have a chat with Jimmy at ebikebatteries.co.uk. He specialises in e-bike batteries and will custom make one to suit you particular needs. Their batteries are assembled in the UK to a very high standard and he only uses the best quality cells available (Panasonic NCR18650GA) – they’re not the cheapest batteries available, but I have never had a single issue reported by any customer (in four years).

      I hope this helps, if you need any more info, let me know.

      Cheers,
      Tony

  4. Hi Tony
    Great info on here. Thanks.
    I was looking at converting a new carrera crossfire 2 with either a rear hub motor or the Tongsheng TSDZ2 you mention. I take it the crossfire 2 would be a suitable bike, and I have looked at the Tongsheng TSDZ2 kit, on the site you gave a link to.
    However they also advertise the same kit on the site but include a pair of brake levers. Any idea why they do this?

    thanks

    Frank

    1. Hi Frank,

      The Tongsheng TSDZ2 will fit the Crossfire 2, but you might need to re-route the rear derailleur cable as there is limited clearance between the motor and bottom bracket shell. The kit with the additional brake levers probably has a throttle – they use brakes with cut-off sensors just in case the throttle sticks open (it’s used as a back up safety measure). I personally wouldn’t fit the throttle unless you need to use one to get going as they tend to put a lot of unnecessary load on the motor when used a lot.

      I’ve converted a couple of Carrera Crossfires in the past and they’re usually fairly straightforward. Sometimes the cranks can be difficult to remove (if they haven’t properly greased the BB axle during assembly) and I find the bottom brackets can be a bit tight – you will probably need a long breaker bar. Another issue you might come across is the inside of the bottom bracket shell sometimes has ridges (where the tubes meet) you can usually sand or file these flat.

      I hope this helps, if you have any more questions, please let me know.

      All the best,
      Tony

        1. Hi Frank,

          The Yose power kits are excellent. I’ve fitted loads over the last few years and never had any reports of long term issues. They’re very reliable and easy to fit.

          Regards,
          Tony

  5. Great article!
    I have a carbon bike Cube Agree GTC Triple Road Bike 2013
    Frame: GTC Monocoque Twin Mold Technology
    Forks: CUBE CSL Race Carbon, 1 1/8″- 1 1/2″
    Groupset:Chainset:Shimano Tiagra FC-4603 Hollowtech II 50x39x30T, (86,5mm), 170mm (RH 50/53cm), 172,5mm (RH 56/58/60cm), 175mm (RH 62cm)
    Bottom Bracket: PressFit SM-BB71-41
    What is my best option? Im concerned about a front hub tearing apart my bike. And the mid drive not fitting the pressfit BB.

    1. Hi Tim,

      I wouldn’t recommend fitting a conversion kit to a carbon road bike, it would be best to find a cheaper alloy or steel-framed road bike with a BSA threaded bottom bracket and fit something like a Tongsheng TSDZ2 mid-drive or rear hub motor. The BB shell dimensions of your Cube won’t be compatible with any of the plug and play mid-drive motors currently available and most of the rear hub motors on the market are designed for 135mm dropouts – I wouldn’t recommend trying to fit one of these as you will need to splay your rear dropouts by 5mm to accommodate the motor, plus there’s the extra weight to consider. Another issue is tyre clearance – your Cube was fitted with 25’s as standard, most e-bike hub motors are laced into a hybrid rim and need a 28mm tyre at the very minimum (preferably 32mm and above is usually recommend).

      I hope this helps, if you decide on an alloy road bike, send me the make / model and year of manufacture and I will check compatibility.

      All the best,
      Tony

  6. Hello,
    I have a Cannondale 2004 adventure 800 hybrid aluminum frame bike.
    I use my bike for leisure (1 day road trips) and would like the electric boost mainly for hills but might need some power minimal power to compensate for the extra weight of the kit.
    I would like a discreet lightweight solution. I was thinking of a front-wheel conversion kit (like Swytch). Is this a good solution especially with an aluminum frame? Or what would you recommend?
    Thank you.

    1. Hi Karen,

      The Swytch system would be an ideal solution as it’s easy to install, lightweight and discreet. The small front hub motor will provide more than enough power for climbing moderate hills, and because the motor is geared, there will be no extra resistance when switched off. There are other front hub motors available, but the Swytch provides the best all-in-one solution, so there’s minimal wiring to contend with (just the pedal sensor and motor power lead).

      I hope this helps, if you have any more questions please let me know.

      Regards,
      Tony

  7. Thank you for this informative site! It has given me some great ideas!

    I am looking at sourcing either a mountain bike or hybrid bike, with front suspension and hydraulic brakes.

    Do you have any suggestions on how to ensure the bike I choose will have the right BB size for a mid drive motor? I have assumed that most bikes are arouund the 68mm mark but it would be a nightmare to buy a bike and then find out I cant use it for my project.

    I am not that tall so I was aiming for the medium sized bike frame. Do you think this will make it difficult to fit a high capacity 52v battery? I read that I should go for a large or extra large frame but I think it would just be too unfortable to ride.

    Any tips choosing a bike would be great!

    Kind Regards

    Peter

    1. Hi Peter,

      You should be okay with a medium-sized frame, it all depends on the geometry. If it has a sloping top tube, that can sometimes limit battery space (on a medium / small frame) I’ve just about managed to ‘shoe horn’ a 52v 17.5Ah battery into a Carrera Kraken small frame in the past, but it was a struggle and made removing the battery difficult. Most Hailong case batteries are 365mm (L) x 90mm (W) x 110mm (H) – if you can find a battery that uses higher energy density lithium cells you can get smaller batteries.

      As far as a donor bike is concerned, the Carrera Crossfire 3 or Decathlon Riverside 900 are straightforward to convert – I’ve converted both of these bikes using both the Bafang and Tongsheng motor kits. Halfords have the Carrera in stock, but Decathlon are not shipping online at the moment due to high demand.

      Another great donor bike is the Boardman MTX 8.8 it’s a bit more expensive, but uses good components and is also straightforward to convert.

      I hope this information helps. If you need any more advice, please let me know.

      All the best,
      Tony

          1. Thanks again for your help.

            I am still struggling to find a bike as a starting point.

            The bikes suggested above are all unavailable apart from the Riverside. Do you know what bottom bracet BBSHD would be the ride size for that one?

            Its harder than I expected to find the right bike first so that I can order the motor after. I had assumed initially that all bikes would mostly fit the 68mm motor, but I am glad I found out I was wrong before I ordered anything. I was about to go for a 29er Carrera Hellcat, but then I noticed that Carrera seem to use some odd sized bottom brackets. Like 113mm for example. Or do you think the 120mm BBSHD would fit this?

            Do you have any ideas of mountain bikes under £600 that have a big enough frame for a decent battery and also fit a BBSHD?

            Thanks again

            Peter

          2. Hi Peter,

            The BBSHD will fit in the Riverside no problem, I used to own a Riverside 900 and they’re good bikes for the price.

            I think the Carrera Hellcat has 3″ wide tyres and hence a wider BB, I would check with Halfords on the actual BB width. Most of the Carrera MTB’s like the Kraken use standard 73mm bottom brackets. I’ve converted loads of Kraken’s and Vulcan’s and never had any problems – apart from removing cranks and BB’s – for some reason they don’t apply grease to the BB axle and thread when assembling the bikes so they can be a pain to remove.

            It’s worth looking at the cheaper Cube, Giant and Specialized hybrids and MTB’s, they nearly always use a 68mm-73mm square-tapered BB and are all fairly straightforward to convert. I find the dearer the bike, the harder things get. Stay away from pressfit bottom brackets as they can really complicate things.

            What I did recently was build a bike from scratch. I brought a new Cyclocross frame with carbon forks for £200 and just built the bike up using a mixture of new parts and bits I had lying around. The end result was a great looking, and very lightweight hybrid. If you’re up for the challenge it would be worth going down that route. You wouldn’t need to spend money on a crankset or bottom bracket, just wheels, tyres, brakes, finishing kit, gears and brakes.

            Let me know how you get on.

            Cheers,
            Tony

  8. Hi Tony,

    This site is really, really informative – thanks

    The question I have is how can I find somewhere to fit my ebike conversion kit? I live in East London in UK and my LBS (which I would like to support and where I have bought my bikes) are not interested.

    I am not mechanically minded at all. I can just about change a tyre but that is it…So I would want some one to do the job well and would not want to DIY.

    Before I came to your site I only knew about mid-drives but reading this it seems that a hub motor could be best and more discreet for my road bike – 2010 Bianchi Via Nirone 7 105

    Can you confirm if a Tongsheng TSDZ2 would work for my bike?
    Where can I buy it?
    How can I find someone to fit it well?

    Kind regards,

    Ghe Edd

    1. Hi,

      Looking at the spec, you should be okay as long as it uses a regular threaded bottom bracket (which I think it does) and doesn’t have a carbon frame. There is a guy not far from you in Greenwhich called Alex Tung. He specialises in Tongsheng conversions. His website is: https://besbike.co.uk/

      Let him know that Tony from ebikechoices.com recommend you to him?

      Cheers,
      Tony

  9. I would like to convert my Trek Damane Four Series (4.7) to an e-bike. What conversion kit & battery size would you recommend?

    I have a BB90 bottom bracket – not sure if its press-fit or threaded, but i *think* pressfit. In which case, I’d need a hub motor vs a mid-drive motor. Additional specs can be found at this link: https://www.theproscloset.com/products/trek-domane-4-series-compact-56cm-bike-2016.

    I live in Oregon, USA which is not totally flat, but has some hills. I would like a bit of range (so a larger battery). And, I don’t need to go too terribly fast.
    Appreciate the input!

    1. Hi Jan,

      Yes you have a BB90 pressfit which would rule out a mid-drive motor. A rear hub motor would fit, but most hub motors only have a 8-10 speed freehub fitted so you wouldn’t be able to fit the Ultegra 11-speed cassette. The axle diameter (of the hub motor) may be a little too large for the dropouts on your bike, and even if it did fit the threaded axle may wear the carbon around the dropout area.

      Another thing to consider is most rims that come with hub motor kits are substantially wider than road bike rims, so you would need to make sure your frame had clearance for 28mm tires, but preferably 32mm.

      The only pedal sensors for these hub motors support a square-tapered BB or Hollowtech II / SRAM GPX. You could fit one on this bike but you would need some adhesive to secure the sensor beneath the BB shell, and mount the sensor ring on the inner 34t chainring.

      Unfortunately there are no specific conversion kits currently available that are suitable for lightweight carbon road bikes. I would advise looking for a decent, used Alloy framed road bike that has a threaded BB, then you will have a multitude of conversion options available.

      If you need any more advice, please let me know.

      All the best,
      Tony

Leave a Reply

Your email address will not be published. Required fields are marked *